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[https://nvbugs/6646568][chore] Make DeepGEMM in-kernel barrier timeout configurable - #18179

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longlee0622 merged 1 commit into
NVIDIA:mainfrom
longlee0622:fix/deepgemm-barrier-timeout-6646568
Sep 3, 2026
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longlee0622 merged 1 commit into
NVIDIA:mainfrom
longlee0622:fix/deepgemm-barrier-timeout-6646568

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@longlee0622 longlee0622 commented Aug 25, 2026 •

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Summary

  • Adds configurable DeepGEMM in-kernel barrier timeouts through DG_JIT_BARRIER_TIMEOUT_SECONDS.
  • Preserves the default 60-second timeout for unset or non-positive values.
  • Propagates positive values to the JIT compiler through -DDG_BARRIER_TIMEOUT_SECONDS=<n>.
  • Adds effective timeout values to grid-sync and NVLink barrier diagnostics.
  • Registers the patch in 3rdparty/fetch_content.json.
  • Documents configuration, diagnostics, JIT cache behavior, and hang diagnosis.
  • Manual validation covered patch application, compilation, CMake integration, and JIT flag propagation.
  • No automated tests were added.
  • This change does not resolve nvbugs/6646568.

Dev Engineer Review

  • The patch preserves upstream behavior when DG_JIT_BARRIER_TIMEOUT_SECONDS is unset or non-positive.
  • JIT cache differentiation prevents kernels with different timeout values from sharing cache entries.
  • Diagnostic output includes the effective timeout and supports slow-rendezvous diagnosis.
  • The configuration scope is limited to DeepGEMM barrier behavior.
  • The fetch configuration registers the patch without changing the dependency scope.
  • No public API declarations changed.
  • No test-list or waiver files changed.
  • Manual validation is reported. Automated test coverage is not included.
  • Review should confirm that patch application remains stable against the pinned DeepGEMM source.

QA Engineer Review

No test changes.

Description

Background. In nvbugs/6646568 a 16-rank GB300 Kimi-K3 FP4 disaggregated context server dies during KV-cache calibration. The surfaced traceback points at an unrelated FLA causal-conv1d kernel, but the actual first failure is DeepGEMM's in-kernel barrier:

DeepGEMM grid sync timeout: sm=114, thread=0, grid_sync_idx=0, expected_tag=70    (barrier.cuh:39, x340)
DeepGEMM NVLink barrier timeout: rank=5, counter=1381, signal=8, target=16        (barrier.cuh:80)

signal=8, target=16 — exactly half the expert-parallel group never arrived, 59s after all 16 ranks entered the calibration forward. The barrier's DG_DEVICE_ASSERT poisons the CUDA context, which is why the reported error comes from whatever kernel ran next.

Problem. The barrier budget is a hard-coded 60s constant (kNumTimeoutCycles in the third-party deep_gemm/comm/barrier.cuh). There is no way to tell a slow-but-healthy rendezvous from a genuine hang or a rank-count mismatch without hand-editing installed headers. Worth noting: the DeepGEMM revision currently pinned here (8b1392b) lowered this budget from 300s to 60s and added the same timeout to grid_sync, so setups that previously tolerated a slow first collective can now fail.

Change. Add 3rdparty/patches/deepgemm_configurable_barrier_timeout.patch, wired in through the existing patch_file mechanism in 3rdparty/fetch_content.json (same mechanism already used for deep_ep, msa and xgrammar):

  • deep_gemm/include/deep_gemm/comm/barrier.cuh — derive kNumTimeoutCycles from a DG_BARRIER_TIMEOUT_SECONDS macro that still defaults to 60, and include the effective budget in both timeout diagnostics (... timeout (60s): ...) so logs are self-describing.
  • csrc/jit/compiler.hpp — translate the DG_JIT_BARRIER_TIMEOUT_SECONDS environment variable into -DDG_BARRIER_TIMEOUT_SECONDS=<n>. Because the JIT flags string is part of the kernel signature, changing the value recompiles the affected kernels instead of silently reusing a cached cubin.

Also documents the knob and how to read the barrier diagnostics in docs/source/developer-guide/overview.md.

Risk. None by default. With the variable unset — or set to a non-positive value — kernels keep the upstream 60s budget. The only behavioral delta is the two diagnostic strings now carrying the effective budget.

Scope. This is a diagnostic enabler, not a fix for 6646568. It makes it possible to distinguish a slow rendezvous (all ranks eventually arrive) from a real desync (the same signal/target split reappears at a larger budget) without patching installed headers by hand.

Test Coverage

No new automated tests: the change is confined to a third-party patch whose device half is JIT-compiled at runtime, so there is no unit-test surface in this repo. Verified manually on an 8xB200 host with the container image from jenkins/current_image_tags.properties:

  1. Patch application — applies cleanly to a pristine deepgemm-src (patch -p1 --dry-run + real apply), and is idempotent: after application, patch -p1 --reverse --batch --dry-run succeeds, so a CMake reconfigure takes the || branch instead of reporting an inconsistent patch state.

  2. Device half — standalone nvcc -arch=sm_100a compile of a probe that instantiates both grid_sync and nvlink_barrier:

    • default build asserts kNumTimeoutCycles == 60 * 2e9 — passes;
    • -DDG_BARRIER_TIMEOUT_SECONDS=300 asserts == 300 * 2e9 — passes;
    • negative control (-D...=300 while asserting == 60) is correctly rejected by the static_assert.
  3. Host half — patched csrc/jit/compiler.hpp compiles.

  4. CMake wiring, end to end — a clean out-of-tree build (build_wheel.py --build_root ..., -a 100-real) completes and produces a wheel; the freshly re-fetched deepgemm-src under the new build root contains the patched barrier.cuh and compiler.hpp, confirming PATCH_COMMAND applies on a pristine upstream clone rather than only by hand.

  5. Runtime plumbing — installed the resulting wheel and triggered a DeepGEMM JIT compile with DG_JIT_PRINT_COMPILER_COMMAND=1, clearing DG_JIT_CACHE_DIR between runs:

    DG_JIT_BARRIER_TIMEOUT_SECONDS compiler command carries -DDG_BARRIER_TIMEOUT_SECONDS
    unset no (upstream 60s default preserved)
    300 yes — -DDG_BARRIER_TIMEOUT_SECONDS=300
    0 no (non-positive ignored by design)

Still to be exercised on real hardware: the diagnostic string on an actual MegaMoE barrier timeout, which is the next step on 6646568 itself.

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Walkthrough

DeepGEMM barrier timeouts are now configurable through DG_JIT_BARRIER_TIMEOUT_SECONDS. The patch updates timeout calculation and diagnostics, dependency setup applies the patch, and the developer guide documents configuration and behavior.

Changes

DeepGEMM barrier timeout

Layer / File(s) Summary
Barrier timeout implementation
3rdparty/patches/deepgemm_configurable_barrier_timeout.patch
The JIT maps positive environment values to a compile definition. Barrier cycles use the configured seconds or a 60-second default. Grid-sync and NVLink diagnostics report the configured duration.
Dependency wiring and documentation
3rdparty/fetch_content.json, docs/source/developer-guide/overview.md
Dependency setup applies the patch. The developer guide documents configuration, invalid values, JIT cache behavior, diagnostics, and timeout interpretation.

Estimated code review effort: 2 (Simple) | ~10 minutes

Merge Risk: 🔵 Low · up to 30ec2

The change is mergeable with owner awareness: the configurable timeout is documented in seconds but relies on a fixed 2 GHz cycle conversion, so its effective wall-clock duration may vary across hardware or clock conditions.

Sequence Diagram(s)

sequenceDiagram
  participant Environment
  participant DeepGEMMJIT
  participant DeviceBarriers
  Environment->>DeepGEMMJIT: Set DG_JIT_BARRIER_TIMEOUT_SECONDS
  DeepGEMMJIT->>DeviceBarriers: Compile DG_BARRIER_TIMEOUT_SECONDS
  DeviceBarriers->>DeviceBarriers: Derive timeout cycles
  DeviceBarriers-->>Environment: Report configured duration on timeout
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✅ Passed checks (5 passed)
Check name Status Explanation
Title check ✅ Passed The title follows the required ticket and type format and clearly summarizes the main change: making the DeepGEMM in-kernel barrier timeout configurable.
Description check ✅ Passed The description explains the problem, solution, scope, risks, documentation changes, and detailed manual test coverage. It also includes the required checklist and clearly states that no automated tes…
Docstring Coverage ✅ Passed No functions found in the changed files to evaluate docstring coverage. Skipping docstring coverage check. Docstring coverage is scoped to functions touched by this diff. Analyzed 0 functions across 0…
Linked Issues check ✅ Passed Check skipped because no linked issues were found for this pull request.
Out of Scope Changes check ✅ Passed Check skipped because no linked issues were found for this pull request.
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Explanation

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Explanation

No functions found in the changed files to evaluate docstring coverage. Skipping docstring coverage check. Docstring coverage is scoped to functions touched by this diff. Analyzed 0 functions across 0 files. (3 skipped: 3 unsupported.)

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Actionable comments posted: 1

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Inline comments:
In `@3rdparty/patches/deepgemm_configurable_barrier_timeout.patch`:
- Around line 41-42: Update the comment above kNumTimeoutCycles and the
referenced developer guide documentation to describe
DG_JIT_BARRIER_TIMEOUT_SECONDS as a nominal or approximate timeout, since the
fixed 2 GHz conversion may differ from the device’s clock64 rate across clock
settings and GPU generations.
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Comment thread 3rdparty/patches/deepgemm_configurable_barrier_timeout.patch

@brnguyen2 brnguyen2 left a comment

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Approving — the comments below are optional touch-ups, not blockers.

Mechanically this is sound: I diffed the patch against the pinned DeepGEMM 8b1392b and all four hunks match (small line offsets only, which patch tolerates), the PATCH_COMMAND in 3rdparty/CMakeLists.txt runs before cpp/tensorrt_llm/deep_gemm stages the headers, and Compiler::build() does hash flags into kernel_signature, so the JIT-cache claim in the description holds. Both NVCCCompiler and NVRTCCompiler rebuild flags from the base string, so the -D survives on both paths, and the NVRTC whitespace split is fine since the flag has no spaces.

Two things to settle before merging:

  1. Has this gone to DeepGEMM upstream? The barrier budget is upstream's to own, and carrying a local patch means every pin bump can break the build (loudly, but still). A pointer to an upstream issue/PR in the patch header would let this be dropped at the next bump.
  2. The description says this does not fix 6646568 — worth confirming with the bug owner that a diagnostic-only knob is still wanted here rather than folded into the next DeepGEMM bump.

Comment thread 3rdparty/patches/deepgemm_configurable_barrier_timeout.patch
Comment thread docs/source/developer-guide/overview.md
…ut configurable

DeepGEMM's MegaMoE kernels synchronize expert-parallel ranks with in-kernel
barriers that self-abort after a hard-coded 60s budget (`kNumTimeoutCycles` in
`comm/barrier.cuh`). When the budget is exceeded the kernel trips a device-side
assert, poisoning the CUDA context, so the surfaced traceback points at whatever
kernel ran next rather than at the barrier — as seen on nvbugs/6646568, where a
16-rank GB300 context server died with `signal=8, target=16` and reported the
failure from an unrelated FLA conv1d kernel.

The budget is not tunable, which makes it impossible to tell a slow-but-healthy
rendezvous from a genuine hang without editing installed third-party headers by
hand. Note also that the DeepGEMM revision currently pinned here lowered this
budget from 300s to 60s and added the same timeout to `grid_sync`, so builds
that previously tolerated a slow first collective can now fail.

Add `3rdparty/patches/deepgemm_configurable_barrier_timeout.patch`, wired in via
the existing `patch_file` mechanism in `fetch_content.json`:

- `comm/barrier.cuh`: derive `kNumTimeoutCycles` from a `DG_BARRIER_TIMEOUT_SECONDS`
  macro that still defaults to 60, and include the effective budget in both
  timeout diagnostics.
- `csrc/jit/compiler.hpp`: translate the `DG_JIT_BARRIER_TIMEOUT_SECONDS`
  environment variable into `-DDG_BARRIER_TIMEOUT_SECONDS=<n>`. Because the JIT
  flags string is part of the kernel signature, changing the value recompiles
  the affected kernels instead of reusing a cached binary.

Default behavior is unchanged: with the variable unset, or set to a non-positive
value, kernels keep the upstream 60s budget.

Also document the knob and how to read the barrier diagnostics in the developer
guide overview.

Signed-off-by: Jonas Li <6110159+longlee0622@users.noreply.github.com>
@longlee0622
longlee0622 force-pushed the fix/deepgemm-barrier-timeout-6646568 branch from a06b908 to 30ec2e8 Compare September 2, 2026 08:01
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/bot run --disable-fail-fast

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PR_Github #70949 [ run ] triggered by Bot. Commit: 30ec2e8 Link to invocation

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PR_Github #70949 [ run ] completed with state SUCCESS. Commit: 30ec2e8
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/bot run --disable-fail-fast

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PR_Github #71100 [ run ] triggered by Bot. Commit: 30ec2e8 Link to invocation

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PR_Github #71100 [ run ] completed with state SUCCESS. Commit: 30ec2e8
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longlee0622 merged commit 61a6ca8 into NVIDIA:main Sep 3, 2026
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longlee0622 deleted the fix/deepgemm-barrier-timeout-6646568 branch September 3, 2026 04:52
xxi-nv added a commit to xxi-nv/TensorRT-LLM that referenced this pull request Oct 14, 2026
…3: Make MoE communication timeouts follow the warmup phase

Merge back the change of NVIDIA#19593 (release/1.3, f5eaf58) to main.

MoE communication kernels that wait for peers inside the kernel trap once a
peer is late by more than a device-side timeout. During warmup, one-time
per-rank work such as JIT compilation and autotuning can delay a healthy rank
by minutes, so a process-wide MoECommTimeoutGuard now relaxes those timeouts
while the engine warms up and restores them for serving. NVLinkOneSided,
DeepGEMM MegaMoE, DeepEP and NcclEP each register a MoECommTimeoutProxy.
Only the CUDA-graph capture pass runs with the serving timeouts, because
captured graphs keep their launch arguments.

Adaptations to main:
- Replace the NVLinkOneSided-only warmup budget of NVIDIA#19610 with the guard;
  TRTLLM_NVLINK_ONE_SIDED_A2A_[WARMUP_]TIMEOUT_SEC become deprecated aliases
  of TRTLLM_MOE_COMM_[WARMUP_]TIMEOUT_SEC, like TRTLLM_MOE_A2A_*.
- Move the capture-pass switch into DecoderRunner after the runner refactor.
- Re-author the DeepGEMM barrier-timeout patch for b64107f2. NVIDIA#19727 dropped
  the NVIDIA#18179 patch when it bumped DeepGEMM, so this also makes
  DG_JIT_BARRIER_TIMEOUT_SECONDS take effect again.
- Let a fetch_content.json dependency list several patch files.

Signed-off-by: xxi <xxi@nvidia.com>
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